REXROTH電磁換向閥4WE6E6X/EG24N9K4

REXROTH電磁換向閥4WE6E6X/EG24N9K4由上海韋米機電設備有限公司專業(yè)提供

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REXROTH電磁換向閥4WE6E6X/EG24N9K4

電源條件

1）根據(jù)供電電源種類，分別選用交流和直流電磁閥。一般來說交流電源取用方便；

2）電壓規(guī)格用盡量優(yōu)先選用AC220V.DC24V；

3）電源電壓波動通常交流選用 %10%.-15%，直流允許?%10左右，如若超差，須采取穩(wěn)壓措施；

4）應根據(jù)電源容量選擇額定電流和消耗功率。須注意交流起動時VA值較高，在容量不足時應優(yōu)先選用間接導式電磁閥。

5.控制精度

1）普通電磁閥只有開、關兩個位置，在控制精度要求高和參數(shù)要求平穩(wěn)時需選用多位電磁閥；

2）動作時間：指電信號接通或切斷至主閥動作完成時間；

3）泄漏量：樣本上給出的泄漏量數(shù)值為常用經(jīng)濟等級。

兩位三通電磁閥工作過程；線圈得電，線圈勵磁電磁鐵吸合，動鐵芯上部帶電彈簧的密封塊借助彈簧壓力將排氣口關閉，壓縮空氣從進氣口進入閥門氣缸，起到控制作用。失電時，電磁力消失，動鐵芯在彈簧作用力下離開固定鐵芯向下移動，將排氣口打開，進氣口關閉，閥門氣缸因失氣而改變狀態(tài)。兩位四通兩位五通電磁閥工作原理與上述的原理相同，只是排氣口數(shù)不同。這里說的兩位的含義；對電磁閥自身來說，就是通電和失電，對所控制的閥門來說，就是開與關。

電磁換向閥的主要故障及損排除

(一)電磁鐵通電，閥芯不換向;或電磁鐵斷電，閥芯不復位;

1.檢查電磁鐵的電源電壓是否符合使用的要求，如電源電壓太低，則電磁鐵推力不足，不能推動閥芯正常換向。

2.閥芯卡住。如果電磁換向閥的各項性能指標都合格，而在使用中出現(xiàn)上述故障，主要檢查使用條件是否超過規(guī)定的指標。如工作的壓力，通過的流量，油溫以及油液的過濾精度等。再檢查復位彈簧是否折斷或卡住。對于板式連接的電磁換向閥，應檢查安裝底板表面的不平度，以及安裝螺釘是否擰得太緊，以至引起閥體變形。另外，閥芯磨削加工時的毛刺、飛邊， 被擠入徑向平衡槽中未清除干凈，在長期工作中，被油流沖出擠入徑向間隙中使閥芯卡住，這時應拆開仔細清洗。

3.電磁換向閥的軸線，必須按水平方向安裝。如垂直安裝，受閥芯、銜鐵等零件重量的影響，將造成換向或復位的不正常。

4.有專項使用泄油口的電磁換向閥，泄油口沒有接回油箱，或泄油管路背壓太高，造成閥芯“悶死”，不能正常工作。

(二)電磁鐵燒毀

1.電源電壓比電磁鐵規(guī)定的使用電壓高而引起線圈過熱。

2.推桿伸出長度過長，與電磁鐵的行程配合不當，電磁鐵銜鐵不能吸合，使電流過大，線圈過熱。當一個電磁鐵因其他原因燒毀后，使用者自行更換電磁鐵時更容易出現(xiàn)這種情況。由于電磁鐵的銜鐵與鐵芯的吸合面到與閥體安裝表面的距離誤差較大,與原來電磁鐵相配合的推桿的伸出長度就不一定能完全適合更換后的電磁鐵。如更換后的電磁鐵的安裝距離比原來的短，則與閥裝配后，由于推桿過長，將有可能使銜鐵不能吸合，而產(chǎn)生噪聲，抖動甚至燒毀。如果更換的電磁鐵的安裝距離比原來的長，則與閥裝配后，由于推桿顯得短了,在工作時，閥芯的換向行程比規(guī)定的行程要小，閥的開口度也變小，使壓力損失加大，油液容易發(fā)熱，甚至影響執(zhí)行機構的運動速度。因此，使用者自行更換電磁鐵時，必須認真測量推桿的伸出長度與電磁鐵的配合是否合適，絕不能隨意更換。

以上各項引起電磁鐵燒毀的原因主要出現(xiàn)于交流型的電磁鐵，直流電磁鐵一般不致于因故障而燒毀。

3.換向頻率過高，線圈過熱。

(三)干式型電磁閥換向閥推桿處外滲漏油:

1.一般電磁閥兩端的油腔是泄油腔或回油腔，應檢查該腔壓力是否過高。如果在系統(tǒng)中多個電磁閥的泄油或回油管道串接在一起造成背壓過高，則應將它們分別單獨接回油箱。

2.推桿處的動密封“O”形密封圈磨損過大，應更換。,

(四)板式連接電磁換向閥與底板的接合面處滲油:

1.安裝底板應磨削加工，光潔度達0.8,同時應有不平度誤差要求100: 0.01,并不得凸起。

2.安裝螺釘擰得太松。

3.螺釘材料不符合要求，強度不夠。目前，許多板式連接電磁換向閥的安裝螺釘均采用合金鋼螺釘。如果原螺釘斷裂或丟失，隨意更換一般碳鋼螺釘，會因受油壓作用引起拉伸變形，造成接合面的滲漏。

4.電磁換向閥底面“O”形密封圈老化變質(zhì)，不起密封作用，應更換。

(五)濕式型電磁鐵吸合釋放過于遲緩:

電磁鐵后端有個密封螺釘，在初次安裝工作時，后腔存有空氣。當油液進入銜鐵腔內(nèi)時，如后腔空氣釋放不掉，將受壓縮而形成阻尼，使動作遲緩。應在初次使用時，擰開密封螺釘，釋放空氣，當油液充滿后，再擰緊密封。

(六)長期使用后，執(zhí)行機構出現(xiàn)運動速度變慢:

推桿因長期撞擊，磨損變短，或銜鐵與推桿接觸點磨損，使閥芯換向行程不足，引起油腔開口變小，通過流量減小。應更換推桿或電磁鐵。

電磁閥型號

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